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Imperial Custom Designs and Manufacturing

 

 

  

 Imperial Productions®

 Custom Procedures

 Historically Accurate Reproductions

 & New Custom Architectural Elements

 All Custom Made to Your Specifications

 

 Custom Department Procedures =>

  Click for Procedure Page

 

 

 Service I:  Standard Design Process (approximate duplication) 

 Overall   

 Position

 

 Provide us with photos or architectural scaled drawings of  your application

 area.  This will ensure that we understand where the base is to be situated

  in reference to other parts of the building.

 

 Overall

 Details

 

  Provide us with photos or architectural scaled drawings

  of your required base 

  We need:  a) the total height

                   b) the width of each part

                   c) the depth of each part

 We need micro measurements of each part of the item

 

 

 

 Service II:  Exact Reproductions: The Design Process

 CAD 

 Drawings

 and

 Sample

 Pieces

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 a) If you are a qualified architect or designer

      - supply us with CAD drawings - plan views / cross sections / elevations

      - For specific details in the Column

        Supply us with a separate detail drawing that shows depths,

        widths and heights of the detail. 

        Manufacturing cannot interpret an artistic rendering as a specific detail

        showing 3 dimensions.

        Indicate how deep, wide and high each detail is to be.

        If no drawing is available,  Manufacturing will assess the detail to the

        best of their ability as they are hand carved.

        simple sketches, photos, or renderings are not architectural drawings

 

  b) If you cannot supply CAD drawings 

      - Plan views / cross sections / elevations / specific details in 3D 

         must be made in order to create a quotation

      - There is a charge for design service, inquire for fee schedules

      Imperial's Custom Department offers the design services

      of Martin Richards Design

 

  c) If you can - supply us with the Broken Architectural Element

 

  d) How many duplicates will you need ?

 

 

 

 

  Imperial Productions®

 How to Select the Right Material for Duplication

 explore over 24 hardwoods for architectural projects

 

 Hardwood is will be used to make the "Plug" for many

 building components .  We often order 2 plugs

 

 

 

 

 GRG-NeoPlasterTM is a Light Weight Alpha Gypsum strong

 enforced plaster material that meets ASTM-E84 fire codes.

 It is 2-3lbs per sq foot for interior architectural elements such as

 interior ceiling domes  mouldings  ceiling medallions   light valences

 light coves  coffered ceiling panels  ceiling vaults  coffered segments

 and ceiling bulkheads

 

.

 youtube video about ArchPolymer material properties

 examine material properties of ArchPolymer

 

 

 ArchPolymerTM a synthetic material with the same consistency

 as white pine. It is rot, insect and water resistant, cuts like wood

 and comes white primed. 

 

 It is great for Interior Design and Interior Decoration elements

 such as ceiling medallions  ceiling domes  niches & alcoves 

 crown molding  friezes casings 

 Boiserie - the art of wall and ceiling decoration 

 

 Weather resistant for Commercial and Residential Exteriors

 Products include exterior building facades  railings & balusters

 door pediments and pilasters    dentil on board  vented Soffits 

 fishscale  modillion blocks  triangle brackets 

 Gingerbread and Fretwork

 

 

 

 YouTube video all about ResinMold

 explore the properties of flexible resinmold

 

 

 ResinMold® is a flexible synaptic polymer with memory

 custom made trim for curves and arches and circles, it is

 stainable with a gel stain and paintable

 

  There of 1000's of profiles in Mouldings for straight lengths

  curves, arches and circles

  ResinMold® is ideal for curved crowns   arched window casings 

  curved friezes   flexible medallions for vaults and coffers

  curved baseboards & quarter rounds  arched casings 

 

  Arches and circles (ie 2 mirrored arches) are made as per the radius.    

  Machinable ResinMold® are blanks to make your own molding

 

  Here is a page for how to measure for arches

 

 

 

 YouTube video about PolyComp

  explore polycomp FRP materials

 

 

 PolyCompTM is an FRP Product for load bearing columns

 It is made from calcium carbonate, 5% marble chips and resin

 Strength and durability makes it suitable for commercial applications

 It is ASTM-E84 fire rated

 

 There are a huge number of load bearing column on

 www.imperialcolumns.com

 

 

  youtube video about stonemold and zeament

 

 

 

 

 StoneMoldTM is an artificial stone product

 Interior use, 11 Finishes  

 Meet ASTM-E84 fire code rating

 Almost any product can be custom made in this material

 

 

 

 

 

  youtube video about stonemold and zeament

 

 

 

  ZeamentTM is an composite mix of Portland

  cement and poly-resins, a  stone-like product

  good for fountains and other exterior applications - 12 finishes

  Meet ASTM-E84 fire code rating

 

 

 

 Fiberglass is available both unfinished and gelcoat colored.

 Select RAL numbers for color matching.

 

 Exterior load bearing domes and interior domes are found

 @ www.imperialdomes.com  

 

 There are 100's of models in load bearing fiberglass columns

 @ www.imperialcolumns.com

 

 

 

 Building Facade computer cut perforated panels with 2 part poly paint

 finishing is a unique way to design the exterior of a building

 Here is a great page to explore Building Facade Grills 

 

 Read about Stainless Steel Columns and Railings

 

 Imperial has a wide variety of  column covers for structural

 concrete pylons and stainless steel railings

 

 learn about alumium material properties

 

 learn about copper material properties

 

 learn about real tin properties

 Tin ceilings provide a classic design look for both residential and

 commercial projects.   They are not limited to a classic style as

 Imperial Productions®  has a vast selection of modern patterns.

 Just imagine your corporate logo stamped into metal panels.

 The tin, copper and aluminum collection is great for residential

 kitchens,  commercial coffee houses, bars, restaurants and retail

 stores.  Use them on walls and ceilings. 

 Discover how you can change a room's appearance simply by

 adding our Tin Panel Collection

 

 

 

 Once You Have the Necessary Information

 Send

 Info

 To

 Us by

 

  Once Complete send us an email to  

 sales@imperialproductions.com

 

  Make sure you fill in page 3 for Company,  name, address,

  land-line phone, fax, email

   Delivery to: Job site address: physical street etc

 

 

 The Manufacturing Process - a Real Job

 Broken

 Elements   

 

 Two broken metal building components were supplied

 

 

 

 A Plug

 was

 fabricated

 from Plaster 

 

  Plaster plugs were made for the mold from the original component.

 Note the mid band had been replicated to the end of the shaft so that

 sections can be joined together.  If the original part is damaged or does

 not exist, we can create the plug from hand carved wood or produce

  it from CAD and MDF model plugs.

 

 

  

  Final

 Product

 

  The final product was made from ZeamentTM and installed by others

 

 

 

 

 Building Elements that can be produced

 Corbels

 &

 Brackets

 

 

 

 Column

 Capitals

 

  

 Pediment

 Capitals

 & Frieze

  

  Keystones

 & Moldings

 

 

 

 

         go back to Custom Products

 

 

  How to Order Products  1-800-399-7585     416-264-6096  

  email: sales@imperialproductions.com

  Before you buy read our sales policy    Imperial protects your privacy    Imperial's Website Disclaimer read before you use the site  Imperial's homeland security protocols    click here for trade registry program

  * All Prices & specifications in this website subject to change without notice

  * Prices are net, Freight, Taxes & Duties charged where applicable otherwise client is responsible for remittance

  * Measurements are approximate only, Final Product may vary from this website

   COPYRIGHT  MRDCI Martin Richards Design and Contracting Inc, Martin Richards DesignTM 

     and Imperial Productions®                                                        Feb 2018  all rights reserved

   Last Update JUL-20   payment by MC/Visa with signed merchant sales draft